
Metso's new generation of intelligent mills incorporates the latest material technologies, further optimizing the mechanical structure and manufacturing processes of the mills. This results in significant improvements in overall mechanical performance, operational reliability and cost-effectiveness, as well as ease of maintenance.
Additionally, by integrating Metso's intelligent expert system into traditional grinding system control, the system anticipates operational conditions and enables rapid, effective adjustments to both the process and mill parameters. This ensures stable production capacity and product fineness while reducing the proportion of ineffective grinding work, lowering consumption of grinding media and liners, and effectively achieving energy savings and consumption reduction.
1. Integrated Intelligent Expert System
- Utilizes patented technologies such as VisioRock™ and Smartear™ to collect and analyze grinding data.
- Provides intelligent control logic based on production requirements, such as prioritizing the maintenance of grinding capacity and product fineness.
- The expert system acquires real-time data from online monitoring instruments, accurately tracks control variables, optimizes operational calculations, and periodically sends updated process parameter setpoints to the execution system.
- Metso possesses extensive expertise in grinding and mineral processing technology, with its expert systems enhancing operational efficiency for over 400 mining operations worldwide.
2. Optimized Design
- Finite element analysis optimizes stress structure design for key mill components.
- Advanced main drive gear design ensures higher transmission efficiency and reliability.
- System-optimized trunnion bearings and supplementary lubrication devices enhance operational efficiency.
3. Optimized Manufacturing Processes
- Metso's manufacturing standards and processes for main components ensure higher production efficiency and superior equipment quality.
- The main drive gear set design significantly improves manufacturing precision and manufacturability.
- Metso's manufacturing philosophy emphasizes energy efficiency and environmental sustainability across the entire system, including fabrication, processing, packaging, and transportation.